By Gary Rogowski
The best way to make each useful woodworking joint in each real way with the step by step picture essays during this publication. expert furnishings maker and high-quality Woodworking contributing editor Gary Rogowski covers all of it -- from typical thoughts to adaptations -- during this whole visible connection with joinery.
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End-mill and hollow-chisel mortising bits can be mounted in the drill press for mortising operations. 27 SECTION 3 Use a fence to locate your drilling for a series of holes that will create a mortise. An auxiliary table mounted to the drill press table makes attaching other jigs much simpler. A hollow-chisel mortising attachment can be mounted to the drill press for cutting square holes. 28 Machines You can use several different jigs on the drill press to help your mortising. An auxiliary table is useful, because most drill press tables are cast iron with ribbing underneath.
Butt Joints 43 SECTION 4 OVERVIEW the router comes in handy. Use a plunge router to rout holes into a case with a centercutting bit. This type of bit can act as a drill bit because it has a cutting edge across its bottom. Clamp the router in place so it won’t slip and then rout to depth. When drilling screw pilot holes, use a bit that’s the same size as, or maybe even a size larger than, the root of the screws (the part the threads wrap around). The screws will enter with ease but still have good holding power.
Then hammer the plugs in place, making sure they go in straight. A B Once the glue has dried, there are several methods for cleaning the plugs up flush to the surface. A flexible pull saw has very little set on its teeth. This means it’s handy for trimming plugs quickly. But remember to be careful of the surrounding wood (B). You can use a good sharp handplane to level the plug. Take a few practice shavings to determine which way the grain runs. Then take the plug down to the surface, slowing the pace as you get closer.